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"Process FMEA, Done!"

“How to Easily and Effectively save money, reduce waste and most importantly reduce Customer complaints”

(A Comprehensive, step-by-step, easy to follow system, from Process Flow to Deployment via the Process FMEA and Control Plan, guaranteed to work…or your money back!)

Hello,

Let’s face it, creating and maintaining Process FMEAs and their associated documents is time consuming and arduous!  

If you have tried to maintain your Process FMEA you’ve probably waded through the document only to find you need to repeat so many of the changes in the Control Plan. Even worse having found the Control Plan that you thought you were going to amend the items you want to amend aren’t even in the document and the task suddenly mushrooms.  

As for the Process Flow diagram when it comes to updating, it has its own characteristic problems, the most common being that it’s not written at the same level of resolution as the Process FMEA. When it comes to updating this your faced with an even bigger task of completely re-writing it, or adopting the simplest approach of ‘because it’s at a different level I don’t need to apply the changes’ and it gets put away again. As for the Operator Instructions do they really tell the Operator what they need to know and is that matched to the Control Plan?

All in all your time is at a premium if it is not easy to make swift changes through no fault of your own it is likely that your attention will end up on a more pressing task.

But it’s not just maintaining the Process FMEA which is difficult…

Do any of the following sound at all familiar?

1. ‘I find that my Process FMEA takes ages to create'
2. It is an arduous task updating the Process Flow, Process FMEA and the Control Plan because they’re not linked so you have to enter the same information three times over'
3. The auditor always finds holes in my documents where they don’t tie up'
4. The software solution we have is unworkable or at best ineffective'
5. The team spent the whole of the last FMEA meeting arguing over the rankings without a clear result'
6. My Process FMEA is so long it’s not practical to update the document'

There is the added complication that the goal posts get moved periodically, like they did in June of 2008 when the 4th Edition of the FMEA Handbook was published. I have adapted my knowledge to match the new requirements.

There are several secret aspects of creating and maintaining a Process FMEA, Process Flow, Control Plan and Operator Instructions. The system which I have designed for you reveals how to overcome these issues with particular focus on approaches that will reduce the time you require to compile your Process FMEA.  

I know what you’re thinking...  

“...Yeah, this sounds great, but we’ve been creating Process FMEAs for years and we’ve not managed to achieve what your offering, so how is it that you know how to do this?”

When I first started training people in Process FMEA, 13 years ago, I thought it was enough to sequentially navigate the delegates through the various steps of the technique...  

WRONG, WRONG, WRONG!  

Through my years of practical application workshops where I work with companies in the Automotive, Motorsport, Healthcare, Industrial, Construction, Commercial, Railway and Aerospace sectors, regardless of whether they were manufacturing or assembling products I established how to compile meaningful, concise Process FMEAs which could be created in a sensible time frame while still adding value and a true benefit to the business. The fine detail, the choice of words, the level of resolution required, to name but a few, none of which get a mention in the FMEA Handbook.(Also the bits in the FMEA handbook that don’t work!)

 In addition to this I identified how to correctly link the Process Flow diagram to the Process FMEA and likewise the Process FMEA to the Control Plan, but most of all how to successfully translate this content to the people who needed to know what these documents say in a way that can be easily understood and is useful to them.  

What I promise...  

...is that as long as you follow the advice I provide, I will show you how to create and maintain your key documents, therefore an appropriate amount of time will be spent on the importance of the quality of content for Process FMEAs as well as the Process Flow, Control Plan and Operator Instructions.

And if this wasn’t enough!...

I will share with you the tools and techniques that I have used with other Companies, what works and what to avoid. I will highlight from my experience with other people who have really benefited from the full adoption of the approach how to maximise the benefit both in terms of Customer satisfaction and Internal Production. I want you to be able to use the approach in anger to make the result of your activities provide you with the maximum payback for the time and energy you put into it!

The very best news for you is this: I’m willing to tell you how I do it.  

My new system ‘Process FMEA, Done!’ which saves time and directly benefits the business,

I know when I worked as a full-time Engineer if I was reading this I would still want to know more...  

“...It sounds good in principle, but if I do this, tell me some specifics that I will get in return.”  

THE BENEFITS:

1. A clear focus on where you should place your resources to reduce risk and comply with the need for continual improvement.
2. Be in a position to be able to have maximum freedom of choice as to what you can change to reduce risk at minimum cost.
3. Have a direct impact on reducing the number of Customer complaints you receive.
4. Reduced scrap and rework in the process, which translates to a lower cost per unit and increased profit.
5. More efficient use of your time thus releasing you and the team to spend time on other work.
6. Creating documentation that is highly recyclable which enables you to continue reaping the benefits for years to come, and not just now.  

Process FMEA, Done! is the quickest and easiest way to learn how to create, maintain and link your documents. You’ll get over 10 years of experience running and facilitating more than 200 successful Process FMEA activities condensed into an easy to follow approach that you can use to start streamlining your Process FMEA activities and generating a business benefit.   

When you adopt ‘Process FMEA Done!’, you will discover:

How to avoid the ordeal of Process FMEA from Process Flow to Operator Instructions including the Control Plan

1. Identify the key attributes for an effective software solution
2. Establish the benefits of a software solution which follows the method

The Method unravelled for Maximum Efficiency and Effectiveness

1. The resolution and choice of words for your Process Flow Diagram to create best advantage
2. The Characteristic Correlation Matrix explained and how to harness the powerful benefit it provides
3. How to make the Process FMEA as short and concise as possible without missing anything
4. Simple tips to avoid misplaced information. (On many FMEAs Causes think they’re Failure Modes)
5. A simple way to induce consistency of approach coupled with thoroughness utilising an enhanced Effects Matrix
6. The benefits of adopting a well known but widely misused technique when compiling the Causes of Failure
7. The misuse of Prevention and Detection Controls explained
8. A quick and easy way of using Ranking Tables without the arguments
9. Priority and Recommended Actions, do you use the right approach?
10. The Control Plan, is that really all that is left to do?

Practical Deployment, the rules for success made easy

1. What must a Work Instruction say? (And what it shouldn’t say!)
2. What are the benefits of a clear Work Instruction Template?
3. Simple steps to successful Control Plan Deployment using Work Instructions

You’ve DONE the above, but you still want MORE BENEFITS!

1. Your Process FMEA from Process Flow to Control Plan, the BEST time to create them for Maximum Benefit
2. How to use what I have already created to Minimise my Future Workload
3. Finally let’s not forget the Customer or Auditor alike we MUST keep them happy.

As you can see this really is the ultimate system for people who want to make Process FMEAs from the Process Flow to the Operator Instructions simple and easy to use, please don’t underestimate the benefits that these documents can provide both to you, your Company and therefore, ultimately your Customer.

Not forgetting the benefits that come through effective practical deployment and care of timing of the tasks.

You too can reap these benefits simply by following the step-by-step approach which will be covered.

As I mentioned earlier, I’ve been running Process FMEAs for over 10 years now, what I have discussed with you has a proven track record. You too could be benefiting from the advantages I have outlined so far. But don’t take my word for it.

See What Other People Have to Say About what I do which is contained in ‘Process FMEA, Done!’:

Tyco Electronics UK Ltd (Bideford)

“This note is to place on record our appreciation for the work Roger Thorpe did with Tyco Electronics. Tyco were experiencing some serious quality concerns. Roger assisted us in revising our FMEAs to encompass best practice, in each key business area.

 I would have no hesitation in recommending Hope Enterprises services to any company for consultancy or quality training”

 Regards

Ashley Fulford

Plant Manager Tyco Electronics UK Ltd (Bideford)  

Tyco Electronics UK Limited

"Dear Roger

I just want to say how much we appreciate all your hard work when delivering Process FMEA at Tyco Electronics. Your professional approach and willingness to accommodate our specific requirements was greatly appreciated and I know made the learning experience all the more meaningful for the delegates. I look forward to continuing to work with you in the coming year”

 Kind regards

 Helen Haresign UK Training Manager Tyco Electronics UK Limited

Siemens VDO Automotive

“We have been lucky enough to have Roger Thorpe on site several times during the last 12 months and I have without exception found the training to be of a high standard and rooted firmly in the real world, the training is related to real life production situations. I have attended some of the courses myself and can speak from personal experience however the feedback from other candidates is also enthusiastic.

Roger has a deep knowledge of the subjects being taught and as previously stated can relate the subjects to actual production related situations.

The presentation is always professional and the course material is of a high standard and relevant.

As the Training Officer for Siemens VDO Automotive Telford Limited I would not hesitate to recommend Hope Enterprises to any company that requires a high standard of training that is competitively priced.”

Stuart Adams

Training Officer, Siemens VDO Automotive  

CCS Group

"Dear Roger,

Just a short note to thank you for your prompt attention. The preliminary meeting to define the scope of the training workshop was a good idea. The subsequent training workshop was very successful and the FMEA is still being implemented and indeed will soon be expanded into other areas. I may well be in touch later in the year regarding further training.”

Alan Glen I Eng, MIIE, MIED, MIQA

CCS Group Senior Quality Engineer.

"Roger,

As a part of TRW’s ongoing mission to continually improve we have used Roger Thorpe as an integral element that strategy. Roger has worked with us to construct and deliver the training.  HE has worked enthusiastically with a number of teams and they have provided positive feedback of his style and delivery, I would have no hesitation in recommending him to work with other like minded companies.”

Carl Davies Plant Manager TRW Mere Green

I’m offering you the chance to own an information packed, no-holes-barred, tell it like it is, frank and honest system where I spill the beans on everything I’ve learned about Process FMEA from the Process Flow diagram to the Control Plan and onwards to deployment.

The information pack contains a CD with 19 chapters of MP3 audio which explain concisely my system so that you don’t have to listen to hours and hours of unnecessary words. You can access the relevant chapters to match where you are in the process. All of this is supported by a manual which is cross-referenced in the audio files.

You can’t get these secrets anywhere else!

I have helped people who even after having consultants come to site and work with them or where they have attend other training courses which in some cases span 3 days the payback and business benefit isn’t achieved. Once they have my system everything falls into place.

“Okay – So What’s The Cost For This Incredible material?”  

I have thought long and hard about delivering this exclusive information only as part of a high-priced consulting solution where I would charge at least £1,450 per person. But I feel that such a price won’t help the people who can most stand to gain from what I have to offer, in the current financial climate so I’ve settled on a solution which gives you all the information you’ll need, plus personalised input from me.  

That’s why the entire package of Audio CD and manual is only £230 + VAT.

I know what you’re thinking...  

“...that seems good value for money, but I’ve still got to justify the cost.”

Fair enough after all we are in a recession. So, what tangible results can you expect that can be offset against the investment?

Even if you only avoid ONE Customer complaint, which would be an extremely disappointing result, and that complaint ONLY took ONE day for a SMALL team, say 3 people, to resolve, it would pay for my system several times over on wages alone!

I want to give you as much help as possible so I am also including the following free bonuses…!

Special Bonus For Your Quick Action  

My system is packed with closely guarded tools and techniques for the effective creation of Process FMEAs. Truth is, you’ll never find this in-depth information in any other system. However, to encourage you to take action now in today’s difficult climate I’m also going to hand you a very special bonus to reward you for taking action immediately.

I will however be limiting these bonuses to the first hundred Customers who purchase my system. (I also have to keep an eye on the costs in these difficult times).

Free Bonus:

 Bonus # 1

Detailed check sheets for each step of the process, normal retail price £29,

Why are these important?

What I frequently find when teams are starting out on my system is that in their eagerness to proceed they miss out some of the finer points of the system, the check sheets will make sure you haven’t missed any of the system out.

Bonus # 2

Details of templates and guidance tips on task linkage normal retail price £87,

Here I provide you with clear examples which I encourage you to take and mould to your needs. I have done a lot of the hard and time consuming work for you.

Bonus # 3

And finally, most importantly, for those of you who can’t wait, a Quick Start Guide to all tasks normal retail price £118

 I know as an Engineer while I urge you to work through the system systematically using the Audio and Manual provided, some of us are just so eager to ‘get on with it’ you may not do that, so being realistic I’ve created the Quick Start Guide to complement my system especially for those eager ones amongst you.

 A total value of £234!

Click here to purchase your copy right now!

One last thing – as a business owner I fully understand that now isn’t the time to be taking any risks so I’m also including my…

100% Money Back Guarantee

If you decide when you receive my system that it’s not for you…, simply return everything to me and I’ll issue you a 100% refund on the spot. No hard feelings and no questions asked.

Fair enough?

I urge you to take action right now and grab your copy of “Process FMEA, Done!”. I want you to begin reaping the benefits your Company deserve now, why delay the saving you could have.

Grab your copy now by clicking here

Sincerely,

Roger Thorpe

Managing Director

Hope Enterprises (SE) Limited

P.S. You’ll be amazed at how simple and easy it is too…

You won’t need to worry about Auditors ever again…completely at my risk!

Click here now to purchase your copy on ‘Process FMEA, Done!’ today.

Hethel Consultant


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